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Pin shaft Product List

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[Case Study] Achieved over 20% improvement in productivity *Currently being rolled out.

Achieved a maximum of 37% reduction in processing time! Additionally, consistently realized high precision with a roundness of 0.01 on the outer circumference.

We would like to introduce a case study on solving product issues for Company A, a comprehensive engineering manufacturer. In addition to requests from customers and external environments, such as improving process capability aimed at achieving zero outflow defects and intensifying competition with overseas manufacturers, there was a demand for improving the profitability of the production line for the relevant products based on departmental profitability management within the company. To address this, we reduced the work clamping torque of the lathe processing jig, which helped suppress chucking distortion and achieve improvements and stability in shape accuracy. Previously, we guaranteed the same level of precision by lowering processing conditions and conducting careful machining. However, with the above improvements, we were able to reduce the number of machining passes and enhance processing conditions, resulting in a maximum reduction of processing time by 37% and achieving over a 20% improvement in productivity indicators.

  • lathe
  • Pin shaft

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[New Project] Introduction of Acquired Factory Land

New projects are also entrusted to us! We will definitely launch them with speed and precision!

We have acquired factory land in the Kasai Industrial Park in Kasai City, Hyogo Prefecture. In response to our customers' requests, we will enhance our production capacity while actively working on the development of new products. With our solid technical skills and trust built through years of transactions with major manufacturers, we provide satisfactory QCD (Quality, Cost, Delivery). Not only processing, but we also have a clean room for assembly, inspection, and other services. The industrial park's proximity to IC facilities ensures a good transportation environment with no logistics issues! We will deliver promptly according to your needs. We promise to provide the optimal environment as a partner that can contribute to your company's growth. Shall we create new business opportunities together? We welcome inquiries for estimates only! Please feel free to contact us.

  • Hydraulic Equipment
  • Pin shaft

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[Technical Development] Strengths of Okubo Iron Works Regarding VE Proposals

With our continuous challenging technical skills, we exceed our customers' expectations.

"Are you struggling with procurement costs?" In recent times, it has been said that we have entered the VUCA era. With rising raw material costs and increasing labor expenses, the business environment is becoming increasingly challenging. To secure stable profits, thorough cost management and cost reduction are becoming essential. Many of you may be troubled by the costs of procurement parts. At Okubo Iron Works, we achieve cost reductions through active technological development even after mass production begins, enhancing productivity and improving quality. We have 45 certified skill assessors (about 60% of all operators). Our team of professionals is fully committed to supporting your company!

  • Hydraulic Equipment
  • Pin shaft

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[Improvement Case] Rain Cover for Shipping Palletainers

A sense of security unaffected by the weather. Creating an original rain cover!

We would like to introduce an improvement case regarding rain protection covers for shipping pallets. Until now, we manually covered the products and containers with a cover during each shipment to ensure their protection against sudden weather changes. However, this task took a lot of time and required a large number of bags, leading to cost-related challenges. Therefore, we have assembled a cover using plastic cardboard (pla-dan) and created a new enclosure with a lid that perfectly fits the pallet. As a result of this improvement, the time taken for the task has been reduced from the conventional 4-5 minutes to just 2 minutes. Additionally, the amount of bags used has been significantly reduced, contributing to cost savings. This has greatly improved work efficiency, achieving both faster shipping operations and cost reductions simultaneously. 【Case Summary】 ■ Issue: Rain protection measures for pallets - The time required for shipping tasks was long, leading to decreased efficiency. - The bags used were difficult to reuse and were almost disposable. ■ Improvement Results - Reduced work time from the conventional 4-5 minutes to 2 minutes, significantly enhancing work efficiency. - By discontinuing the use of bags, we successfully reduced consumable costs and compressed expenses.

  • Hydraulic Equipment
  • Pin shaft

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[Factory Introduction] We will show you everything inside the latest factory, Factory No. 5!

We are establishing a production system that flexibly responds to customer needs and evolves towards the future.

At Factory No. 5, we process hydraulic motor parts for Kawasaki Heavy Industries and have introduced a unique U-shaped line for single-piece flow production at Okubo Iron Works. This production system allows us to flexibly respond to fluctuations in customer order quantities. Additionally, we have a general-purpose line that excels in low-volume, high-variety production, enabling us to meet various needs. Furthermore, our factory has space for equipment expansion, allowing us to quickly respond to future increases in production capacity and new demands. We aim to evolve our factory alongside our customers' growth and will continue to pursue further improvements in productivity.

  • Hydraulic Equipment
  • Pin shaft

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Precision Pins and Shafts for Medical Devices

Micron to submicron precision! Contributing to the miniaturization and high performance of medical devices.

In the medical device industry, precise components significantly influence the safety and performance of products. Particularly in medical devices that require biocompatibility and durability, the accuracy of pins is crucial. Improper pins can lead to device malfunctions and pose risks to patients. Our products contribute to the miniaturization and high performance of medical devices through grinding technology with micron to sub-micron precision. 【Application Scenarios】 - Endoscopes - Surgical instruments - Implants - Analytical instruments 【Benefits of Implementation】 - Improved product reliability through the supply of high-precision components - Enhanced design flexibility by accommodating various materials - Capability to handle both small lots and mass production

  • Other Auto Parts
  • Other semiconductors
  • Processing Jig
  • Pin shaft

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Precision grinding processed pins and shafts for machine tools.

Ultra-hard alloy pins and shafts optimal for spindles that achieve micron precision.

In the machine tool industry, the high-precision rotation of spindles directly impacts product quality and productivity. To maximize spindle performance, high roundness and dimensional accuracy are required. Improper pins or shafts can cause vibrations and uneven wear, potentially reducing machining accuracy. Our company provides optimal carbide pins and shafts for spindles through grinding technology with micron to sub-micron precision. 【Application Scenarios】 - Spindles of machine tools - Precision grinding machines - Various bearings 【Benefits of Implementation】 - High precision of spindles - Improvement in product quality - Extension of machine lifespan

  • Other Auto Parts
  • Other semiconductors
  • Processing Jig
  • Pin shaft

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【Grand Reveal!】Summary of Improvements from the Top 6 Teams in the 2024 Improvement Activities

Revealing the achievements of 2024 and the improvement activities of the six excellent workplaces all at once!

We have summarized the improvement initiatives of the six outstanding workplaces selected from a total of 18. These improvements are based on the challenges that arise in daily operations and the voices from the field. Making improvements based on these field voices forms the foundation of our daily operations and leads to VE proposals, which are a strength of Okubo Iron Works. Please take a look! If you are interested after reviewing the materials, you are always welcome to visit our factory!

  • Hydraulic Equipment
  • Pin shaft

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Ultra-hard alloy pins and shafts for electronic devices (for connectors)

Support for improving connector quality with micron to sub-micron precision grinding technology!

In the electronics industry, connectors are crucial components that influence the reliability of products. Poor connections in connectors can lead to overall product malfunction, necessitating high precision and durability. Our carbide pins and shafts achieve high mating precision and long-term reliability in connector manufacturing. 【Usage Scenarios】 - Connector pins and sockets - Precise positioning within electronic devices - High-density mounted circuit boards 【Benefits of Implementation】 - Improved connection reliability of connectors - Contributes to product miniaturization and high density - Ensures long-term product lifespan

  • Other Auto Parts
  • Other semiconductors
  • Processing Jig
  • Pin shaft

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Cemented carbide pins and shafts for semiconductor manufacturing

Supporting semiconductor manufacturing with micron to sub-micron precision grinding technology!

In the semiconductor manufacturing industry, precise components are required to improve product quality and yield. Particularly in processes such as wafer transport and positioning, the accuracy of rods is crucial, as even slight errors can impact the entire manufacturing process. Our carbide pins and shafts provide high-precision rods through micron to sub-micron precision grinding technology, contributing to solving challenges in semiconductor manufacturing. 【Usage Scenarios】 - Rods for wafer transport - Positioning pins - Assembly of precision components 【Benefits of Implementation】 - Improved yield through high-precision positioning - Reduced replacement frequency due to increased durability - Optimal product selection by accommodating various materials

  • Other Auto Parts
  • Other semiconductors
  • Processing Jig
  • Pin shaft

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Aluminum Centerless CASE 3・4 Industrial Machinery Manufacturer

Case study of aluminum centerless adoption by an industrial machinery manufacturer.

We would like to introduce a case study of an industrial machinery manufacturer that has adopted our unique technology, "centerless grinding." At Company P, even when outsourcing centerless processing to another vendor, aluminum materials were often avoided due to the grinding wheel becoming clogged. However, Hashinaga Metal specializes in aluminum, making it easier to request services, and we received high praise for the finishing quality in terms of outer diameter, straightness, and roundness. Additionally, we have included a case study of machine parts, pins, and shafts from industrial machinery manufacturer Company S. [Overview (Company P)] ■ Industrial Machinery Manufacturer ■ Company P Machine Parts ■ <Target Parts> A7075B-T6511 φ20 *For more details, please refer to the PDF document or feel free to contact us.

  • aluminum
  • Other processing machines
  • Processing Contract
  • Pin shaft

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